Weighing Systems For Steel Industries.
This article provides full information about Advanced Weighing Systems For Steel Industries.
before entering to the topic we should know why we are using weighing solutions in steel industry?
weather it is a steel industry or any other, the answer is for every industry either it may be a raw material or a finished good an accurate weighing measurement is needed. This enables accurate analytics of your investment and returns, waste management and increases the profit of organization.
In Steel Industry we have so many weighing technologies. some of the most important weighing technologies used at steel plant are listed below.
- Ladle Car Weighing System
- Torpedo Ladle Car Weighing System
- Ladle SMS Crane Weighing System
- Online Billet Weighing System
- Ladle Turrets Weighing System
- Tundish Weighing System
- Quenching Car Weighing System
- Pusher Car Weighing System
- Measurement Steel Billet Weighing System
Ladle Car Weighing System:
Ladle Car Weighing System is MOBI RAIL based weighing system to weigh the Hot metal ladle car capacity up to 400 tons. The MOBI RAIL is designed to withstand high harsh environment without scarifying the accuracy of weighing, which can be fitted in the existing rail without any civil and structural modifications. MOBI RAIL is suitable for tough environmental conditions.
Torpedo Ladle Car Weighing System:
Torpedo Ladle Car Weighing System consists of two weigh assemblies, which fit side by side directly on standard forklift carriages – without the need for any mechanical adjustment/modification to the forklift.
Every day some thousands tons of pig irons are leaving the Blast Furnace in the direction of the Steel plant. The Weighing Track monitors that movement by measuring the Torpedo weight
Ladle SMS Crane Weighing System:
The heavy cranes carrying ladles filled with pig iron or liquid steel represent the most important transport device in every steel plant. As these cranes transfer the ladles to different locations of the steel making process, the installation of an weighing system inside leads to essential benefit for the entire mass to tallying and production data acquisition and control.
Whether the integration of a weighing system inside the transfer car or the transport crane is the best solution in general terms cannot be stated, because it depends essentially on the process logistics and the possibilities to implement the required mechanical modifications.
online/ offline billet weighing system is customized to fit in to existing roller table. No matter the system can capable to accurately record the weight of moving billet with suitable stopper arrangement and lifting for high temp hot billets. Also the system can be integrated with PLC to record the billet weight in synchronization with PLC. Fully integrated billet weighing system used to measure the hot and cold billet in static and dynamic mode.
Ladle Turrets Weighing System:
This system consists of High Temperature Load Cell
ADIPRO High temperature load cell 40 – 200 ton are installed between the base structure and the weighbridge, without need for modifications of the ladle supporting geometry.
Weighing system for ladle turrets / ladle ferries / fixed mount ladle supports
- Increase Safety an Efficiency in your production process
- Supervise and control the whole steel making process with certain knowledge of the amounts and locations of Pig Iron and Steel within the process
- Calculate the most efficient amounts of Scrap and Alloys to be used
- Reduce spillage during the filling and pouring process
Tundish Weighing System:
Tundish are used for example in continuous casting facilities where the liquid steel is cast into continuous strands. The weighing equipment is used in the ladle turret, tundish and outgoing roller table to determine the weight and control the process.
The incredibly robust ladle turret scales are manufactured for the prevailing harsh ambient conditions. They are not affected by shock, interfering forces or huge fluctuations in temperature.
Quenching Car Weighing System:
Quenching car is a large structure based machine with 150 -300 tons tare Wight weighing low net weight.We have designed and developed a simple weighing system which can be mounted on the track, with maintaining the height and shape of existing rail gauge. The system can accurately measure even a small quantum of the material loaded in to the Pusher car.
The system can be integrated with user interface and remote PLC connectivity to know the time of loading, unloading, travel time, cycle time, shock resistance etc..
Pusher car is a large structure based machine with 400 to 500 tons tare Wight weighing low net weight.We have designed and developed a simple weighing system which can be mounted on the track, with maintaining the height and shape of existing rail gauge. The system can accurately measure even a small quantum of the material loaded in to the Pusher car.
Measurement Steel Billet Length Weighing System:
During the continuous casting process, the length and width of steel slabs can be easily measured while they move along a rolling table for sorting and classification purposes or data recording. A laser measurement system’s range is dependent on the surface of the object; the greater its reflectivity, the longer the measurement system’s range. However, the over-dimensioned range reserve ensures even dull objects are reliably detected. Additionally, the LMS’s housing is weatherproof; dirt, dust, and steam have no effect on the reliability of the measuring system.
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